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High Precision Micromachining

High Precision Micromachining Services

Delivering ultra-precise components with features ranging from 1um  to 1mm. Where standard CNC reaches its limit, REBAN’s micromachining begins.

±0.005 mm Standard Tolerance
45+Certified Materials
Ra < 0.1 µm Surface Finish
100,000 RPMSpindles
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Micromachining Excellence at REBAN

At REBAN, micromachining is the art of micron-level fidelity. Utilizing advanced Micro EDM and High-Speed Micro Milling, we execute intricate geometries invisible to the naked eye. We specialize in the “Scale of the Small,” transforming complex designs into high-performance components for satellite technology, fiber optics, and advanced medical sensors.

  • Industry 4.0 Mastery: Automated, integrated workflows that ensure every microscopic detail meets rigorous Tier-1 standards.

  • Zero-Stress Processing: Advanced Micro EDM preserves the structural integrity of fragile parts by eliminating physical cutting forces.

  • Thermal & Kinetic Stability: 100,000 RPM spindles combined with vibration-absorption technology ensure sub-micron accuracy in the hardest alloys.

  • Single-Source Efficiency: A seamless “One-Stop” model—from 24/7 DFM support to CMM verification—to reduce costs and accelerate your market entry.

Technical Capabilities & Tolerances

REBAN utilizes specialized micro-tooling and electrical erosion to meet your project’s microscopic requirements.

Process Capabilities Standard Tolerance
Micro Milling Tools as small as 10 μm; High-speed organic geometries ±0.005 mm
Micro EDM Non-contact electrical erosion; Zero-stress internal features ±0.002 mm
Laser Micromachining High-speed drilling for MEMS and semiconductor components ±0.005 mm
Wire EDM Ultra-fine wire cutting for intricate internal shapes ±0.002 mm

Industry-Specific Micro Solutions

We leverage Industry 4.0 integrated shops and CMM Quality Inspection to ensure every tiny detail meets your project’s rigorous standards.

Medical & Life Sciences

Revolutionizing micro-medical tech with biocompatible materials and surgical-grade precision.

  • Focus: Custom micro-needles, orthopedic micro-implants, and surgical sensors.
  • Materials: Titanium, PEEK (ASTM compliant).

Aerospace & Satellite

Engineering high-performance components for the most demanding environments in the atmosphere and beyond.

  • Focus: Micro-actuators, satellite communication pins, and turbine cooling channels.
  • Standards: AS9100 quality compliance.

Micro Mold Making

High-accuracy repeatability for high-volume production of miniature components.

  • Focus:Connector pins, semiconductor housings, and RF shielding enclosures.

Electronics & MEMS

High-accuracy repeatability for the high-volume production of miniature electronic hardware.

  • Focus: Semiconductor housings, fiber optic connectors, and micro-nozzles.

The REBAN Micro-Workflow

1.Micro-Technical Consultation
  • Our experts assist in selecting biocompatible or thermally resistant materials optimized for the micro-scale.
2.Precision CAM Sequencing

  • Advanced pathing for miniature tools as small as 0.1 mm to prevent tool breakage and ensure fidelity.

3.CMM Quality Inspection
  • Rigorous verification using multi-sensor coordinate measuring machines to guarantee dimensional stability.
4.Specialized Finishing

  • Micro-bead blasting and electro-polishing to achieve Ra < 0.1 µm surface finishes.

HOW TO WORK WITH US

Upload a CAD File

To start, simply select a manufacturing process and upload a 3D CAD file.

Get Quote with DFM

Within 24 hours we'll send you design for manufacturability (DFM) analysis and real-time pricing.

Manufacturing Begins

Once you review your quote and place your order, we'll start the manufacturing process. We also offer finishing options.

Parts are Shipped!

Our digital manufacturing process allows us to produce parts in as fast as 1 day.

Precision at the Scale of the Small

Don't let complex micro-geometries slow you down. Leverage our 15+ years of technical mastery and Industry 4.0 automation to secure high-fidelity parts in record time.

Upload Project & Receive Free DFM Review