Scientific Molding. Repeatable Perfection.
REBAN bridges the gap between high-complexity resin engineering and global industrial scalability. Utilizing an elite precision tooling ecosystem and automated scientific molding cells, we deliver components that meet the rigorous demands of the medical, aerospace, and high-tech sectors.
[ SPI Class 101 Tooling ] [ 30T – 1200T Press Range ] [ ISO 8 Cleanroom Ready ]
Why Partner with REBAN?
The Strategic Advantage of Scientific Injection Molding
- Monolithic Synergy: We eliminate the gap between mold fabrication and production. REBAN integrates Sub-Micron CNC Tooling with Scientific Molding Press Control to ensure zero assembly friction in multi-component housings.
- Extreme-Environment Mastery: We specialize in high-viscosity, high-temp polymers (PEEK, Ultem) combined with defense-grade surface integrity and Class 10,000 cleanroom assembly.
- Supply Chain Compression: By centralizing Mold Design, CNC Machining, and High-Volume Injection within a single managed workflow, we eliminate multi-vendor logistics lag. This vertical integration slashes total time-to-market by up to 35% while maintaining a single point of accountability for quality.
Standard Injection Molding Service Capabilities
This technical matrix outlines the performance benchmarks for REBAN’s injection molding division. Our standards account for optimized DfM (Design for Manufacturing), including adequate draft, radii, and core-pulling requirements for high-velocity production.
| Capability | REBAN Technical Standard | Lead Time |
|---|---|---|
| Tooling & Sampling | Rapid prototype tooling to high-cavitation production molds. | T1 Samples: 10–15 Days |
| Production Scale | High-volume automated runs (1M+ units) and bridge-to-market low volume. | 3–4 Weeks (Typical) |
| Material Versatility | Full spectrum of engineering thermoplastics, custom color matching, and filler reinforcements (Glass/Carbon Fiber). | Sourcing: 2–5 Days |
| Tonnage & Press | 30T to 1,200+ Ton presses; Single, multi-cavity, family, and unscrewing molds. | Automated Cell Ready |
| Certification Options | ISO 9001, IATF 16949, ISO 13485; ISO 7 & 8 Cleanrooms; UL & RoHs Compliance. | Full FAI/PPAP Reports |
| Tool Ownership | 100% Customer-owned with lifetime comprehensive maintenance and storage. | Indefinite Storage |
| Cavity Tolerances | ±0.005mm (Steel Tooling) | Calculated shrink allowance: ±0.002mm/mm. | Micron-Precision |
| Repeatability | Part-to-part consistency within ±0.025mm across high-velocity cycles. | CPK/PPK ≥ 1.67 |
| Critical Features | “Steel-Safe” milling on critical geometries for post-sampling grooming. | Grooming: 2–3 Days |
| Mold Class Hierarchy | SPI Class 105 (Prototype/P20) to Class 101 (High-Production/S136 Hardened). | Guaranteed Lifespan |
Engineering Thermoplastics & High-Performance Resins
REBAN offers over 150+ thermoplastic polymers, specializing in high-temperature, structural, and biocompatible grades. Whether you require UL94-V0 flame retardancy, carbon-fiber reinforcement, or ESD protection, our engineers provide expert resin optimization and substitution consulting to meet your exact performance specs.
High-Performance & Engineering Resins
PEEK: Aerospace-grade thermal stability and chemical resistance.
PEI (Ultem): High-strength dielectric properties for electronics.
PPS: Exceptional dimensional stability for high-heat automotive applications.
LCP (Liquid Crystal Polymer): Precision flow for micro-scale connectors.
PPA: High-stiffness metal replacement for structural housings.
PSU / PPSU: Medical-grade steam-autoclavable polymers.
Standard & Structural Thermoplastics
ABS / ABS-PC: High-impact toughness for consumer electronics and housings.
PA66 (Nylon) / PA66+GF: Reinforced structural integrity and wear resistance.
PC (Polycarbonate): Optical-grade clarity with superior impact strength.
POM (Acetal/Delrin): Low-friction and high-stiffness for gear assemblies.
PBT / PBT-PC: Dimensional stability for automotive electrical connectors.
PMMA (Acrylic): UV-resistant, crystal-clear optical performance.
Elastomers & Commodity Resins
TPU / TPE / TPV: Flexible, high-performance overmolding elastomers.
PP (Polypropylene): High chemical resistance and fatigue-proof living hinges.
HDPE / LDPE: Cost-effective, moisture-resistant industrial components.
PS (Polystyrene): High-rigidity options for disposable medical labware.
Finishes & Post-Processing Options
We provide a full spectrum of industrial surface treatments to ensure your components meet both functional and aesthetic requirements:
- SPI Polished Finishes: A1 (Mirror), A2 (High-Grade), B1 (Semi-Gloss), C1 (Matte).
- Technical Texturing: Mold-Tech (MT) Graining, VDI 3400 (EDM Texture), and Laser Etching.
- Shielding & Decoration: Conductive EMI/RFI Coatings, Pad Printing, and Silk Screening.
- Assembly & Bonding: Ultrasonic Welding, Heat Staking, and Insert Integration.
HOW TO WORK WITH US
Upload a CAD File
To start, simply select a manufacturing process and upload a 3D CAD file.
Get Quote with DFM
Within a few hours we'll send you design for manufacturability (DFM) analysis and real-time pricing.
Manufacturing Begins
Once you review your quote and place your order, we'll start the manufacturing process. We also offer finishing options.
Parts are Shipped!
Our digital manufacturing process allows us to produce parts in as fast as 1 day.