Removal & Texture Finishes. Physical Mastery of Form.
REBAN specializes in high-precision physical finishing, utilizing mechanical means to redefine surface roughness and texture without added coatings. Leveraging a world-class manufacturing ecosystem, we deliver components with elite aesthetic depth, superior tactile grip, and mission-critical safety.
[ Automated Media Blasting ] [ Optical-Grade Polishing ] [ Precision Surface Consistency ]
Why Partner with REBAN?
The Strategic Advantage of Physical Refinement
Regional Tooling Excellence: Utilizing advanced machinery found in the world’s densest manufacturing clusters, we ensure that surface textures are consistent across high-volume production batches.
Zero-Addition Integrity: Unlike coating processes, our physical finishes do not add thickness to the part, preserving critical tolerances and ensuring secondary assembly dimensions remain unchanged.
Stress Relief & Durability: Processes like controlled bead blasting can induce beneficial compressive residual stresses on the surface, improving the fatigue life of aerospace and automotive components.
Enhanced Aesthetic Value: We provide a bridge between industrial utility and luxury design, offering tactile surfaces that match the premium “hand-feel” required for high-end consumer electronics.
Empowering your agency
Mechanical Surface Specification Matrix
| Finishing Process | Available Media / Grades | Technical Capability | Target Roughness (Ra) |
|---|---|---|---|
| Bead Blasting | Glass Beads (#40-120), Ceramic, Alumina Oxide | Full automated booth for batch consistency; localized masking support. | Ra 0.8μm – 3.2μm |
| Mechanical Brushing | Nylon Brushes, #120 – #600 Sanding Belts | Linear, Circular, or Sunburst patterns; critical for cosmetic AL/SS parts. | Ra 0.4μm – 1.6μm |
| Optical Polishing | Diamond Paste, Cotton Mops, Felt Wheels | Manual artisanal buffing up to SPI-A1 mirror grade for lenses & molds. | Ra 0.01μm – 0.1μm |
| Vibratory Tumbling | Ceramic Triangles, Plastic Pyramids, Walnut Shells | Bulk deburring and edge radiusing for high-volume small components. | Ra 0.6μm – 1.2μm |
| Manual Deburring | Ceramic Blades, Carbide Scrapers, Micro-files | High-precision removal of flash and burrs in complex internal cavities. | N/A (Geometric Focus) |
Design Guidelines for Surface Finishing (DfM)
Blind Hole Limits: Blasting media can become lodged in holes deeper than 3x the diameter. For complex geometries, consider designing through-holes or providing clear media-evacuation paths.
Grain Orientation: For brushed finishes, specify the grain direction relative to the part’s visual axis to ensure aesthetic consistency across multi-component assemblies.
Edge Radii: Polishing and aggressive deburring will naturally round off sharp corners. Specify minimum fillet requirements if “crisp” edges must be maintained after the finishing process.
HOW TO WORK WITH US
Upload a CAD File
To start, simply select a manufacturing process and upload a 3D CAD file.
Get Quote with DFM
Within a few hours we'll send you design for manufacturability (DFM) analysis and real-time pricing.
Manufacturing Begins
Once you review your quote and place your order, we'll start the manufacturing process. We also offer finishing options.
Parts are Shipped!
Our digital manufacturing process allows us to produce parts in as fast as 1 day.
Industrial Precision. Artisanal Luster.
Whether you need to eliminate tool marks or achieve a mirror finish, REBAN provides the physical finishing expertise to perfect your design.
