Manufacturing on Demand for Optoelectronics & LEDs
Trusted by Global Leaders in Precision Photonics and Smart Lighting Systems
AI automation
Turbocharge the Way You Build Custom Optical Parts
Scale Your Production Globally
Instantly access a network of 10,000+ vetted manufacturers specialized in photonics and semiconductors. We provide massive production capacity directly to your desktop, ensuring your proprietary designs and IP are secured through strict, comprehensive NDA agreements.
Fast Quoting & Technical Feedback
Streamline your workflow with real-time pricing and lead-time estimates. Our system provides:
Direct Pricing: Get instant costs for complex optical geometries.
DFM Analysis: Clear feedback on the manufacturability of your design before production begins.
Universal Compatibility: Supports STEP, Mesh, Parasolid, and ACIS files.
Rigorous Quality & Traceability
Precision is our baseline. Our manufacturing partners maintain ISO 9001:2015, IATF 16494, and AS9100D certifications to meet the strict demands of the LED and semiconductor industries.
Standard Quality Deliverables:
Compliance: CoCs, RoHS, and REACH material certifications.
Metrology: Optical surface finish verification and full dimensional inspection reports.
Control: Complete material and process lot traceability for every order.
Accelerate Product Development for Photonics & IoT
REBAN works with the world’s leading technology companies to dynamically scale manufacturing and simplify the global supply chain. From high-power LED arrays to sensitive photodetectors, our partners depend on us for Rapid Prototyping, Custom Tooling, and Scalable Production.
Top Optoelectronic & LED Applications
Precision Optical Housing: High-tolerance CNC machined enclosures for LiDAR and sensors.
Secondary Optics: Injection-molded TIR lenses and light guides using PMMA/PC.
Thermal Solutions: Advanced heat sinks and thermal spreaders for high-output LED modules.
Custom Fixturing: Specialized alignment and assembly tools for automated optical pick-and-place.
Rapid Prototyping: High-clarity 3D printing for form-fit-function testing and light pipe validation.
Professional Manufacturing Services
Custom Online CNC Machining
Instant quotes on precision metal and plastic parts Quick-turn prototypes and production parts delivered in days. Specializing in 5-axis machining for complex optical mounts and laser cavities.
Precision Injection Molding
Auto-quotes for custom molded prototypes and production runs Virtually endless material options, including optical-grade polymers. Expert engineering reviews and dedicated project management included with every order.
Advanced 3D Printing Service
Instant quotes on custom parts in dozens of resins and metals Get high-fidelity 3D printed items with free shipping on qualified orders. Ideal for complex geometries that are impossible to machine.
Comprehensive Manufacturing Capabilities
| Machining & Tooling | Molding & Casting | 3D Printing (Additive) |
|---|---|---|
CNC Milling (3, 4, 5-Axis) Precision housings and laser cavities. Sub-micron tolerances available. | Plastic Injection Molding High-volume optical lenses (PMMA/PC) and structural sensor bodies. | Stereolithography (SLA) Ultra-smooth surface finishes for light pipe and lens prototypes. |
CNC Turning (Swiss-Type) Ultra-small connectors, pins, and precision threaded optical mounts. | Insert & Overmolding Integrating metal electronics or threaded inserts directly into plastic housings. | Selective Laser Sintering (SLS) Durable, heat-resistant nylon parts for internal brackets and fixtures. |
Sheet Metal Fabrication Custom LED panels, enclosures, and EMI/RFI shielding cabinets. | Urethane Casting Short-run production for color-matched enclosures and pilot-testing units. | Direct Metal Laser Sintering (DMLS) Complex heat sinks and aerospace-grade titanium or aluminum components. |
Laser & Waterjet Cutting Rapid profiling of substrates, baseplates, and thick-gauge metal heat spreaders. | Die Casting Mass production of high-performance aluminum and zinc LED heat sinks. | Carbon DLS High-speed production of functional, isotropic parts with engineering-grade plastics. |
EDM (Electrical Discharge) Precise machining of hardened tool steels for micro-scale optical molds. | Compression Molding Ideal for silicone gaskets and high-stability thermoset optical components. | Multi Jet Fusion (MJF) Fast, cost-effective production for robust structural IoT components. |
Optoelectronic Surface & Finishing Expertise
To complement our core manufacturing, we provide specialized post-processing to ensure your parts meet strict optical and thermal requirements:
- Optical Polishing: Specialized techniques to achieve mirror finishes ($Ra < 0.02\mu m$) on lenses and reflectors.
- Vacuum Coating (PVD): Anti-reflective (AR), high-reflectivity, and dielectric coatings for light management.
- Anodizing & Passivation: Thermal and chemical protection for aluminum housings and semiconductor tools.
- EMI/RFI Shielding: Conductive coatings and platings to protect sensitive electronic assemblies.
"REBAN has become an extension of our engineering team. Their ability to deliver high-precision optical components with such short lead times has allowed us to hit our product launch windows consistently." — Director of Engineering, Consumer Electronics Firm
Ready to Start Your Project?
