On-Demand Manufacturing for Photonics & Optical Physics
Empowering Global Research through High-Precision Engineering & Rapid Prototyping
Turbocharge Your Optical Laboratory Infrastructure
Scientific-Grade Traceability
We uphold the stringent standards required for high-end instrumentation, with partners certified to ISO 9001:2015 and ISO 13485. For critical photonics and UHV applications, we provide:
- Comprehensive Metrology: CMM and laser scanning for micron-level verification.
Material Integrity: Full CoC, RoHS, and REACH compliance for vacuum-compatible materials.
Surface Profilometry: Detailed $Ra$ and $Rz$ reports for critical mating interfaces.
End-to-End Traceability: Full process logging from raw melt to final inspection.
Elite Manufacturing Network
We provide direct desktop integration with shops specializing in sub-micron machining and optical-grade fabrication. Your proprietary designs are protected by rigorous NDA protocols and encrypted data handling, ensuring 100% IP confidentiality.
Intelligent Quoting & DFM
Streamline your R&D timeline with real-time pricing and automated Design for Manufacturing (DFM) feedback. Our engine ensures custom components are optimized for nanometer-scale precision. We offer seamless integration for STEP, Mesh, Parasolid, and ACIS files.
Your Strategic Partner in Advanced Scientific Instrumentation
From ultra-stable optomechanical assemblies to complex vacuum chambers, our platform is optimized for Rapid R&D Prototyping and Small-Batch Lab Deployment.
Key Applications in Optical Engineering
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Optomechanical Mounts: High-stability mirror mounts, lens tubes, and multi-axis flexure stages.
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Laser Cavity Components: Water-cooled manifolds and high-finesse resonator housings.
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Vacuum & Cryogenic Hardware: UHV-compatible chambers, thermal anchors, and radiation shields.
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Spectroscopy Cells: Custom-machined housings for gas and chemical analysis.
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Breadboard Accessories: Bespoke clamps, posts, and specialized optical table extensions.
Professional Laboratory Manufacturing Services
Precision CNC Machining
Nano-level accuracy for critical laboratory hardware.Quick-turn prototypes delivered in as little as 3–5 business days. We specialize in the 5-axis machining of technical materials:
- Invar & Kovar: For applications requiring near-zero thermal expansion (CTE < 1.5×10–6 /K).
- Oxygen-Free Copper (OFE): 99.99% purity for ultra-high thermal conductivity in cryogenic setups.
- Titanium Grade 5: Optimized for high strength-to-weight ratios and low outgassing in vacuum environments.
Precision Sheet Metal Fabrication
Auto-quotes for custom molded prototypes and production runs Virtually endless material options, including optical-grade polymers. Expert engineering reviews and dedicated project management included with every order.
Optical Component Molding & Vacuum Casting
From high-fidelity polymer optics to low-volume engineering enclosures.
- Optical Injection Molding: Access specialized tooling for experimental microlens arrays. We utilize COP (Cyclic Olefin Polymer), known for superior transmission (>92%) in the UV-VIS-NIR spectra and ultra-low autofluorescence.
- Advanced Vacuum Casting: Ideal for small-batch (10–50 units) production of complex lab housings and sensor enclosures.
- High-Fidelity Resins: Selection of UV-stabilized, flame-retardant (UL94-V0), and heat-resistant urethanes that mimic production-grade ABS or PC.
- Overmolding: Capability to integrate metal inserts or soft-touch seals directly into the cast part for vibration isolation.
High-Resolution 3D Printing (Additive Manufacturing)
Complex geometries for microfluidics and opto-packaging. Generate high-fidelity parts in transparent resins or biocompatible materials.
Micro-SLA/DLP: 25-micron layer resolution for rapid iteration of sensor housings and internal conformal cooling channels.
Metal DMLS: 3D printed Titanium or Aluminum for topological optimization of ultra-lightweight optical benches.
Comprehensive Manufacturing Capabilities
| Process | Key Laboratory Benefit | Typical Tolerance | Surface Finish (Ra) | Ideal Materials |
|---|---|---|---|---|
| CNC Machining | Ultra-stable mounts, laser cavities, and UHV flanges. | ±0.005mm | 0.4 – 1.6 ㎛ | Invar, Oxygen-Free Copper, Titanium, Al6061 |
| Sheet Metal | RFI/EMI shielded chassis, breadboard covers, and rack units. | ± 0.1 – 0.2mm | N/A (Grained/Coated) | Mu-Metal, Stainless 316L, Aluminum 5052 |
| Vacuum Casting | Low-volume complex enclosures and ergonomic sensor grips. | ± 0.3%(min± 0.1 mm) | 0.8 – 3.2 ㎛ | PU (ABS-like), PC-like Transparent, Rubber-like |
| Optical Molding | Micro-lens arrays, light guides, and disposable fluidic chips. | ±0.01– 0.02 mm | < 0.05㎛ (SPI A-1) | COP/COC, PMMA, Optical PC |
| 3D Printing (SLA) | Rapid opto-packaging prototypes and internal cooling paths. | ±0.05mm | 1.6 ㎛ | Clear Resin, Tough Resin, Ceramic-filled |
Specialized Post-Processing for Lab Environments
Optical Black Anodizing: For maximum stray-light absorption and reduced reflections.
Electropolishing: Achieving chemically clean, burr-free surfaces for UHV interiors.
Cryogenic Gold Plating: For high IR reflectivity and enhanced thermal contact at mK temperatures.
Ultrasonic Cleaning: Lab-ready components delivered free of machining oils and particulates.