Manufacturing on Demand for the Automotive & EV Industry
IATF 16949:2016 Certified and Trusted by Leading EV Pioneers and Global Tier-1 Suppliers
Turbocharge the Way You Build Next-Generation Mobility Systems
Massive Network Capacity
Instantly tap into a high-scale production ecosystem specializing in automotive-grade components. REBAN provides a bridge to advanced manufacturing facilities capable of handling everything from rapid iterative prototypes to high-volume production runs. All projects are protected under strict NDA protocols to safeguard your automotive IP.
Instant Quoting Engine
Accelerate your development cycle with AI-driven DFM feedback. Upload STEP, Parasolid, or ACIS files to receive pricing and lead times in clicks. Our platform optimizes for the strict timelines of vehicle launch cycles, helping you choose the best price/lead time balance for your program.
Quality Assurance
We are certified to IATF 16949:2016, ISO 9001:2015, and ISO 14001 for environmental management. We offer comprehensive automotive documentation including PPAP (Level 1-3), IMDS entries, material mill certs, full dimensional inspection reports (CMM), and Salt Spray testing for corrosion resistance.
Accelerate EV & Automotive Innovation
REBAN empowers EV startups and Tier-1 suppliers with the hardware agility needed for “Software-Defined Vehicles.” Our digital platform streamlines the supply chain, delivering high-precision components for the modern mobility era.
Key Automotive Applications
EV & Power Systems: Liquid-cooling cold plates, high-conductivity busbars, and battery enclosures.
Autonomous Driving: Ultra-precise housings for LiDAR, Radar, and ADAS camera systems.
Powertrain & Chassis: Lightweight motor housings, suspension components, and gearbox brackets.
Interior & HMI: High-aesthetic haptic controls, HUD frames, and center console inserts.
Manufacturing Support: Custom assembly jigs, end-of-arm tooling (EOAT), and inspection fixtures.
Automotive Manufacturing Capabilities
Precision CNC Machining for EV Systems
Nano-level accuracy for critical powertrain and sensor hardware. Quick-turn prototypes delivered in 3–5 days.
Materials: Aerospace-grade Aluminum (6061/7075), Magnesium alloys for weight reduction, and Oxygen-Free Copper for high-voltage busbars.
Complexity: Specialized 5-axis machining for complex motor housings and topological optimization.
Custom Plastic Injection Molding
Production-grade parts for high-volume automotive runs.
Materials: High-performance polymers including PPA (Glass-filled), PPS, and PEEK for under-the-hood heat resistance.
Tooling: Multi-cavity hardened steel molds ($S136$ or $718H$) for 1M+ cycles.
EV Focus: Specialized in flame-retardant (UL94-V0) plastics for battery modules.
High-Resolution 3D Printing (Additive)
Rapidly iterate aerodynamic components and ergonomic interior prototypes.
Metal DMLS: 3D printed Titanium or Aluminum for ultra-lightweight structural brackets.
MJF/SLS: Functional Nylon 12 parts for air intake manifolds and fluid reservoirs.
Micro-SLA: High-resolution resin for intricate sensor lenses and light pipe prototypes.
Professional Sheet Metal Fabrication
Ruggedized frames and EMI-shielded enclosures for vehicle electronics.
Capabilities: CNC laser cutting ($\pm 0.05mm$), hydraulic press braking, and robotic TIG/MIG welding.
Surface: Automotive-grade E-coating (Electrophoretic painting) for superior corrosion resistance.
Automotive & EV Material Performance Matrix
| Engineering Property | Aluminum 6061-T6 | Magnesium AZ31B | Copper C1100 (ETP) |
|---|---|---|---|
| Density | 2.70 g/cm^3 | 1.77 g/cm^3(Ultralight) | 8.96 g/cm^3 |
| Tensile Strength | 310 MPa | 260 MPa | 220 MPa(Annealed) |
| Thermal Conductivity | 167 W/m • K | 96 W/m • K | 391 W/m•K |
| Electrical Conductivity | 43% IACS | 15% IACS | 101% IACS |
| Corrosion Resistance | High (with Anodizing) | Moderate (Needs Coating) | Very High |
| Typical EV Application | Inverter Housings & Brackets | Lightweight Instrument Panels | High-Voltage Busbars |
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Automotive Post-Processing Capabilities
Anodizing: Hardcoat (Type III) for wear surfaces.
E-Coating: High-salt-spray resistance for chassis parts.
Heat Treatment: T4/T6 aging for aluminum mechanical properties.
Insert Installation: Automated PEM nut and compression limiter press-fit.
Chemical Passivation: For stainless steel fuel and fluid systems.