Rapid SLA Prototyping for High-End Racer Motorcycle Models
Discover how REBAN utilizes advanced SLA 3D printing technology to deliver high-fidelity, moisture-resistant motorcycle models with professional painted finishes. Learn how our rapid prototyping services accelerate design cycles while maintaining exceptional aesthetic standards.
Project Overview
| Information | Details |
|---|---|
| Industry | Automotive & Motorcycle Design |
| Product Type | Painted Racer Motorcycle Scale Model |
| Material | Somos 14120 (ABS-like Resin) |
| Machining Process | SLA (Stereolithography) |
| Surface Finish | Professional Automotive-Grade Painting |
| Quantity | 5 Pieces |
Project Background
In the fast-paced world of motorcycle design, aesthetic validation is just as critical as mechanical engineering. Our client, a design house focused on aerodynamic racer concepts, needed physical models for a high-stakes presentation. The goal was to visualize the silhouette and surface flow of a new racer motorcycle before committing to expensive mold making or full-scale production.
On short notice, REBAN was tasked with producing five high-resolution models. The challenge was not just the speed, but ensuring the models remained dimensionally stable and featured a “showroom-ready” painted finish that accurately reflected the intended production color scheme.
Project Challenges
Strict Aesthetic Standards: As a display model, the surface required a flawless finish. SLA “layer lines” had to be completely eliminated through expert post-processing.
Environmental Stability: Prototyping resins can often be sensitive to humidity. The client required a material that would not warp or soften during international transport.
Ultra-Fast Turnaround: With a 3-day window from CAD approval to delivery, there was zero margin for error in the printing or painting stages.
REBAN’s Professional Solution
1. Specialized Material Selection: Somos 14120
To address the client’s stability concerns, we utilized Somos 14120. This premium ABS-like resin is engineered for extremely high water and moisture resistance. Its white base color provides an ideal canvas for high-quality painting, ensuring the racer motorcycle models retained their crisp features and structural integrity regardless of the environment.
2. Complex Geometry via SLA Excellence
Traditional machining often struggles with the tight crevices and hollow frames of a motorcycle. Our industrial SLA printers handled the complex geometries and precise internal features of the racer design with ease, producing parts that would be impossible—or prohibitively expensive—to machine or mold at this volume.
3. Master-Class Painting & Surface Finish
After printing, our technicians performed meticulous manual sanding to ensure a smooth surface. We then applied a professional automotive-grade painting process. This gave the 5 pieces a premium, production-level appearance, making them indistinguishable from injection-molded parts.
4. Lean Production for 3-Day Delivery
By optimizing our design review and slicing workflows, we moved the project to the printer within hours of receiving the CAD files. Our integrated painting booth allowed for immediate post-processing, enabling us to meet the aggressive 3-day deadline.
Results & Customer Benefits
Rapid Market Validation: The client was able to identify design flaws and refine the racer’s ergonomics much faster than conventional manufacturing would allow.
Cost Efficiency: By avoiding hard tooling investments associated with injection molding, the client saved over 70% in initial development costs.
High Customer Satisfaction: The models were delivered on time and received high praise for their durability and finish quality.
Successful Collaboration and Future Plans with REBAN
Upon receiving the Painted SLA models, the client shared their feedback: “The finish on these racer models is incredible. We were worried about the tight deadline, but REBAN delivered ahead of schedule without compromising quality. These will be the centerpiece of our design review!”
This project underscores REBAN’s long history of 3D printing excellence. We are excited to continue supporting the automotive industry with prototypes that push the boundaries of design and workmanship.
Start Your Motorcycle Project With REBAN!
At REBAN, we are well-equipped to address your design challenges head-on. Whether it is a custom 5-axis CNC machined steering knuckle or a high-fidelity SLA model, our technology ensures seamless functionality and top-tier aesthetics.
Speed: 3-day turnaround for SLA; 8-day turnaround for 5-axis CNC.
Precision: High-resolution 3D printing and ±0.01mm CNC tolerances.
Quality: ISO-certified workflows and premium material handling.
If you are looking for a reliable partner to bring your motorcycle concepts to life, contact REBAN today and let us take your production to the next level.