Manufacturing on Demand for Electronic Enclosures
Trusted by Hardware Engineers at Tier-1 Consumer Electronics, Automotive, and Industrial IoT Firms
The REBAN Advantage: Intelligent Supply Chain
Massive Network Capacity
From desktop prototyping to global scaling, REBAN provides the flexibility to manufacture custom enclosures with strict NDA protocols to protect your intellectual property.
Instant Quoting Engine
Upload STEP, Mesh, or Parasolid files to receive real-time DFM (Design for Manufacturing) feedback, cost-optimization, and lead-time estimates.
Quality & Compliance
Fully certified to ISO 9001:2015 and IATF 16949. We ensure RoHS/REACH compliance, UL-certified material tracking, and provide full dimensional inspection reports (FAIR).
Precision Enclosure Applications
IoT & Smart Home: High-aesthetic plastic housings and wearable frames.
Industrial Automation: Ruggedized DIN-rail enclosures and HMI chassis.
Automotive Electronics: EV battery housings and ECU enclosures.
Telecommunications: 5G infrastructure components and EMI-shielded racks.
Core Manufacturing Capabilities
Precision CNC Machining
Optimized for high-performance heat sinks, structural frames, and RF-tight housings.
Materials: Aluminum 6061-T6, Magnesium, and Oxygen-Free Copper.
Specs: Integrated cooling fins with flatness tolerances of 0.02mm.
Speed: Prototypes delivered in as little as 3–5 business days.
Custom Sheet Metal Fabrication
The go-to for server chassis, power supply units, and EMI-shielded boxes.4
Capabilities: CNC laser cutting, hydraulic press braking, and specialized TIG welding.
Shielding: Specialized Mu-Metal fabrication for magnetic interference protection.
Finishing: Alodine (conductive), powder coating, and silk screening for interface labeling.
Injection Molding & Tooling
Scalable solutions for high-volume consumer and industrial enclosures.
Rapid Tooling: Bridge tooling for 500–5,000 units with 10-day lead times.
Materials: UL94-V0 flame-retardant ABS, PC, and PC-ABS blends.
Overmolding: Integrated soft-touch gaskets (TPU) for IP67/IP68 sealing and impact resistance.
High-Resolution Additive Manufacturing
Rapid functional testing and complex internal geometries.
SLA/DLP: 25-micron resolution for “looks-like” high-fidelity prototypes.
MJF/SLS: Functional Nylon parts for internal brackets and ruggedized field testing.
Technical Specifications & Material Comparison
Empower your engineering team with data-driven material selection.
Feature Comparison: Aluminum vs. Plastics vs. Steel
| Feature | Aluminum 6061-T6 | Polycarbonate (PC/ABS) | Stainless Steel 304 |
|---|---|---|---|
| Primary Process | CNC Machining | Injection Molding | Sheet Metal |
| Weight | Moderate (2.70 g/c㎥) | Low (1.20 g/c㎥) | High (8.00 g/c㎥) |
| Thermal Conductivity | Excellent (167 W/m•K) | Very Low (Insulator) | Low (16 W/m•K) |
| EMI/RFI Shielding | Inherently High | Requires Coating | Inherently High |
| Best Use Case | High-power CPU housings | Consumer wearables | Industrial Racks |
Deep Dive: Aluminum 6061-T6 (CNC)
| Property | Technical Value |
|---|---|
| Tensile Strength (Ultimate) | ≥290 MPa |
| Yield Strength | ≥ 240 MPa |
| Coeff. of Thermal Expansion (CTE) | 23.6㎛/m• ℃ |
| Standard Tolerance | ± 0.1 mm |
| Surface Roughness (Ra) | 1.6 ㎛ |
Electronic Enclosure Post-Processing Capabilities
Enhance the performance, durability, and aesthetics of your hardware with our specialized finishing services.
- Anodizing (Type II & III) Creates a corrosion-resistant, non-conductive oxide layer on aluminum. Available in decorative colors (Type II) or wear-resistant hardcoat (Type III).
- Chromate Conversion (Alodine) Provides a conductive, corrosion-resistant film. Ideal for components requiring electrical grounding and EMI shielding integrity.
- EMI/RFI Shielding Application of conductive paints or vacuum metallization for plastic housings to block electromagnetic interference and ensure signal integrity.
- Powder Coating A tough, impact-resistant finish available in various RAL colors and textures. Perfect for industrial equipment requiring high-durability protection.
- Threaded Insert Installation Precision integration of PEM nuts, standoffs, and heat-set inserts to ensure robust, repeatable assembly points for PCBs and internal hardware.
- Laser Etching & Silk Screening Permanent, high-resolution marking for brand logos, regulatory icons, and port identification (USB, HDMI, Power) directly onto the surface.
- IP-Rated Sealing & Gasketing Application of Form-in-Place (FIP) gaskets or silicone overmolding to meet IP67/IP68 standards for dust and moisture protection.
Finish Selection Matrix
| Finishing Process | Corrosion Resistance | Electrical Conductivity | Aesthetics & Branding | Primary Benefit |
|---|---|---|---|---|
| Anodizing (Type II/III) | Excellent | Insulative | High | Surface hardness and vibrant colors. |
| Alodine (Chromate) | High | Conductive | Low | EMI shielding and electrical grounding. |
| EMI/RFI Shielding | N/A | Conductive | Internal | Signal integrity for plastic housings. |
| Powder Coating | Excellent | Insulative | High | Extreme impact and UV resistance. |
| Laser & Silk Screen | N/A | N/A | Highest | Professional branding and port labeling. |
| Sealing (IP-Rated) | Moisture Proof | N/A | Moderate | IP67/IP68 dust and water protection. |